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Acetone Overview

Acetone Overview

Acetone (C₃H₆O), also known as 2-propanone or dimethyl ketone, is the simplest and most widely used ketone in industrial and laboratory settings. It is a colorless, highly volatile liquid recognized by its characteristic sweet, fruity odor and remarkable ability to dissolve a broad spectrum of organic materials. From paint formulation and pharmaceutical synthesis to semiconductor fabrication and everyday nail care products, acetone occupies a position of unusual breadth across industrial, scientific, and consumer markets.

What makes acetone particularly valuable is the combination of properties it brings to solvent applications: complete miscibility with water, extremely rapid evaporation, low viscosity, and compatibility with most organic solvents. Its ability to dissolve fats, oils, waxes, resins, cellulose derivatives, and many synthetic polymers makes it one of the most versatile solvents available at industrial scale.

Acetone also occurs naturally in the human body as a byproduct of fat metabolism, contributing to a relatively favorable toxicological profile compared to many other organic solvents. Despite this, it is a highly flammable liquid with a flash point of −20°C, and its handling requires careful attention to ignition control, ventilation, and containment. It is classified under DOT Hazard Class 3 and regulated as a CERCLA hazardous substance, making regulatory compliance an essential part of procurement and operations for any facility using it at significant volume.

Acetone overviewAcetone overview

Properties of Acetone

Key Facts
  • Compound Name: Acetone

  • Synonyms/Common Names: 2-Propanone, Dimethyl ketone, Propan-2-one, Beta-ketopropane, Dimethyl formaldehyde, Pyroacetic ether, Methyl ketone

  • Chemical Formula: C₃H₆O (CH₃COCH₃)

  • CAS Number: 67-64-1

  • RTECS Number: AL3150000

  • Molar Mass: 58.08 g/mol

  • Appearance: Clear, colorless, volatile liquid with a characteristic sweet, pungent odor

Density and Behavior Relative to Water

Acetone has a density of 0.784–0.791 g/cm³ at 20°C, giving it a specific gravity of approximately 0.79. It is lighter than water but completely miscible with it, so layering does not occur under normal handling conditions. The lower density is relevant primarily when estimating container weights and modeling spill behavior in containment scenarios.

Acetone is a colorless, fast-evaporating organic solvent widely used in laboratory research, chemical manufacturing, pharmaceutical processing, coatings production, electronics cleaning, and industrial degreasing applications. The compound is valued for its excellent solvency, rapid drying characteristics, and ability to dissolve a wide range of organic substances across commercial, industrial, and laboratory environments. U.S. laboratories and manufacturers sourcing acetone by grade and purity can contact Lab Alley at 512-668-9918 for product selection and ordering support.

Boiling Point, Melting Point and Volatility

Acetone boils at 56°C (133°F) at 760 mmHg and melts at −95°C (−139°F). The low boiling point means acetone evaporates rapidly at room temperature, which is advantageous in cleaning and drying applications but also means vapor generation is continuous and substantial in open containers. Facilities using acetone at volume must account for vapor accumulation in confined or poorly ventilated spaces.

Solubility and Compatibility

Acetone is completely miscible with water, ethanol, diethyl ether, chloroform, and most common organic solvents, and it dissolves fats, oils, waxes, resins, and many plastics and synthetic fibers. This broad solvency also has a practical limitation: acetone attacks certain plastics, rubber, and coatings, so container and equipment material compatibility must be verified before use.

pH Characteristics

Pure acetone and its aqueous solutions are essentially neutral, with a pH of approximately 6–7. It does not undergo hydrolysis or ionization under normal conditions, does not contribute to corrosion of compatible metals, and does not require neutralization before disposal under most standard protocols.

Viscosity and Flow Behavior

At 25°C, acetone has a viscosity of 0.306 mPa·s, making it one of the lowest-viscosity common solvents in laboratory and industrial use. This allows it to penetrate fine surface features and narrow gaps rapidly, which is valuable in precision cleaning applications. The same property increases the likelihood of rapid spill spread, reinforcing the need for proper secondary containment.

Refractive Index

Acetone has a refractive index of 1.359 at 20°C, used in spectroscopic applications to verify purity and as a quality control parameter for HPLC and spectrophotometric grades. Significant deviation from this value in an incoming lot is a reliable indicator of contamination and should trigger additional QC testing before use.

Vapor Pressure and Evaporation Rate

Acetone has a vapor pressure of 184 mmHg at 20°C, rising to 266 mmHg at 30°C, which is substantially higher than that of most common solvents. The high vapor pressure drives the rapid evaporation useful in drying and rinsing applications, but vapor concentrations in enclosed spaces can reach hazardous levels quickly, making continuous airflow and engineering controls necessary at volume.

Odor Threshold

The odor threshold for acetone is 100–140 ppm in air, well below both the NIOSH REL of 250 ppm and the OSHA PEL of 1,000 ppm. A detectable odor does not indicate unsafe exposure levels, but it should prompt verification that ventilation and engineering controls are functioning correctly.

Reactivity and Incompatibilities

Acetone is stable under normal storage conditions and does not polymerize, but it is incompatible with strong oxidizing agents, halogens, strong acids, and strong bases. It reacts violently with chloroform in the presence of alkali and forms explosive acetone peroxides with hydrogen peroxide. These incompatible substances must be excluded from storage and use areas without exception.

Acetone from Lab Alley is available in multiple grades and purity levels, with packaging options ranging from small laboratory containers to bulk drums and totes for laboratory, industrial, manufacturing, and chemical processing applications.

Common Uses & Applications

Industrial Applications

Acetone is among the most widely consumed industrial solvents globally, used in the formulation of paints, lacquers, varnishes, and adhesives, and as a degreaser for metal surfaces and machinery. It is also a critical chemical intermediate: a precursor to methyl methacrylate for acrylic plastics and to bisphenol A for polycarbonate and epoxy resins. Textile, printing, and automotive operations rely on it for dyeing, equipment cleaning, surface preparation, and ink formulation.

Scientific and Laboratory Uses

In the laboratory, acetone serves as a general-purpose solvent for organic synthesis, sample preparation, glassware cleaning, and chromatography mobile phases across TLC, column, and HPLC formats. It is used as a recrystallization solvent, extraction medium, and drying agent that exploits its azeotrope with water to accelerate moisture removal. In synthetic chemistry, it participates directly as a reagent in aldol condensation reactions and as the preferred solvent for Grignard and other organometallic work.

Consumer and Household Uses

Acetone is most familiar to consumers as the active ingredient in nail polish remover, where its rapid solvation of film-forming polymers and fast evaporation make it highly effective. It also appears in household adhesive removers, cleaning preparations, and hobby supplies such as model cement thinners. The primary safety concern for home use is flammability; acetone should never be used near flames or ignition sources, and adequate ventilation is essential even for brief exposures.

Specialized Applications

In electronics manufacturing, acetone is used for semiconductor wafer cleaning, PCB preparation, flux removal, and photoresist stripping, with electronic-grade material produced to tight purity specifications for cleanroom compatibility. In pharmaceutical and cosmetic manufacturing, it functions as an excipient solvent, extraction medium, and processing aid in topical formulations. Acetate fiber production also depends on acetone as the primary spinning solvent.

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Safety & Handling

Hazards and Precautions

Acetone is an NFPA Class IB flammable liquid with a flash point of −20°C (−4°F) and an autoignition temperature of 465°C (869°F). Its vapors form explosive mixtures with air at 2.5–12.8% concentration, are heavier than air, and can travel to distant ignition sources. Inhalation is the primary occupational exposure route, causing respiratory tract irritation at moderate concentrations and CNS depression at high concentrations. GHS classifications are Flam. Liq. 2, Eye Irrit. 2, and STOT SE 3.

Personal Protective Equipment (PPE)

Chemical safety goggles are required for all acetone handling; a face shield should be added for large-scale operations. Butyl rubber gloves (breakthrough time greater than 8 hours) are preferred for hand protection, with nitrile acceptable for shorter tasks; natural rubber and latex should not be used. When vapors approach or exceed the OSHA PEL of 1,000 ppm, an NIOSH-approved organic vapor respirator is required, with supplied-air or SCBA units necessary for confined spaces or emergency response.

Storage Guidelines

Acetone must be stored in an approved flammable liquid storage cabinet, away from heat, flames, sparks, and incompatible materials, including oxidizers, concentrated acids, bases, and halogenated compounds. Containers must remain tightly sealed, and storage areas must have explosion-proof electrical equipment and adequate ventilation. Metal containers are preferred; any plastic container must be verified for compatibility before use.

Spill and Disposal Procedures

In a spill, eliminate all ignition sources immediately, ventilate the area, and contain the spill with vermiculite, dry sand, or non-combustible absorbent. Collected material must not be flushed to drains or waterways and should be transferred to labeled containers for disposal. Acetone is regulated as RCRA hazardous waste code U002 and ignitable waste D001; disposal must comply with federal, state, and local requirements, with incineration or solvent reclamation as the preferred routes.

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Acetone Grades and Pack Sizes

Lab Alley supplies acetone in multiple grades and container sizes to support laboratory, industrial, and specialty manufacturing needs. Certificates of analysis are available for all grades.

Available Grades & Concentrations
  • ACS Reagent Grade (≥99.5%) for analytical chemistry and general laboratory use

  • HPLC/Spectrophotometric Grade (≥99.8%) for chromatography and spectroscopy

  • Laboratory/Technical Grade (99–99.5%) for general laboratory and non-critical applications

  • Industrial/Commercial Grade (99%+) for manufacturing and large-scale industrial processes

  • Electronic/Semiconductor Grade (≥99.9%) for semiconductor manufacturing and cleanroom applications

  • Certified ACS Grade with full documentation for GLP/GMP compliance

Pack Sizes & Bulk Availability
  • Laboratory bottles: 500 mL, 1 L, 4 L for lab-scale use

  • Commercial containers: 1 gallon, 4 gallons (case packs), 5 gallons for standard operations

  • Industrial drums: 55-gallon drums, 275-gallon totes for high-volume applications

  • Case and pallet quantities available for bulk purchasing

  • Full truckload quantities available

  • All containers are UN-approved and DOT-compliant with proper Class 3 Flammable Liquid labeling

FAQs

What is acetone and how is it produced?

Acetone is the simplest ketone, characterized by a carbonyl group flanked by two methyl groups. Most industrial acetone is produced as a co-product of phenol synthesis via the cumene process, in which benzene is alkylated with propylene to form cumene, which is then oxidized and cleaved to yield both products. A secondary route is catalytic dehydrogenation of isopropanol over a metal catalyst at elevated temperatures. Acetone also forms naturally in the human body during fat metabolism and is present in measurable quantities in blood and urine.
 

What are the potential side effects of acetone exposure?   

Inhalation is the primary occupational exposure route, causing respiratory tract irritation, headache, and dizziness at moderate concentrations, progressing to CNS depression and narcosis at higher levels. Prolonged skin contact causes defatting, dryness, and dermatitis, while vapor or liquid contact with the eyes produces irritation. Acute oral toxicity is relatively low compared to many solvents, in part because the body already metabolizes small quantities of acetone endogenously.
 

How should acetone be stored to prevent degradation? 

 
Acetone is chemically stable and does not degrade readily under proper conditions. It should be kept in tightly sealed metal or compatible plastic containers in a cool, dry, ventilated flammable storage cabinet, away from ignition sources and incompatible materials. For high-purity grades, moisture ingress is the primary concern, as water contamination can bring the material out of specification for analytical use.
 

Does acetone have an expiration date?

Acetone has no defined expiration date and remains serviceable indefinitely when stored correctly in sealed containers. The practical concern is specification compliance: analytical and HPLC-grade material should be used within the timeframe on the certificate of analysis, and repeatedly opened containers may show declining purity over time due to moisture uptake. In regulated laboratory environments, tracking the date of first opening and periodic re-testing is good practice.
 

Is acetone safe to use at home? 

 

Acetone is safe for household use in products such as nail polish remover when handled according to labeling. Flammability is the dominant hazard: it should never be used near open flames, candles, or electrical equipment, and ventilation is necessary even for brief exposures. Repeated skin contact can cause dryness and irritation, and ingestion should be avoided, though acute oral toxicity is low at the quantities present in consumer products.