December 23, 2021 - Pictured here is a sulfuric acid spill. Sulfuric acid is corrosive to skin and eyes. Inhalation is a hazard. Use, handle, store and dispose of it safely with PPE. Get safety tips. View H2SO4 safety training videos. Download SDSs.

 

Sulfuric acid is corrosive to skin and eyes. Inhalation is a hazard. Use, handle, store and dispose of it safely with PPE.

Get safety tips. View H2SO4 safety training videos. Download SDSs and PDFs.

 

How To Use Sulfuric Acid Safely In Your Laboratory, Classroom Or Home

Brown Glass Bottles Of Sulfuric Acid At Lab Alley Research Laboratory In Austin Texas December 14 2021 - Store away from heat and sunlight in a cool and dry area

 

December 22, 2021: Pictured above are two amber brown glass bottles of concentrated sulfuric acid in a laboratory.

Buy Sulfuric Acid Safety Signs And Placards For Workplaces

Lab Alley Corporate Headquarters, Austin, Texas, December 13, 2021 - Wear Personal Protective Equipment (PPE) when using sulfuric acid for gold recovery

 

Sulfuric acid is extremely corrosive to all body tissues. It is corrosive and irritating and causes direct local effects on the skin, eyes and gastrointestinal tracts after direct exposure.

Sulfuric acid causes rapid tissue destruction and serious chemical burns on contact with the skin or eyes. Skin or eye contact requires immediate first aid. Inhalation of sulfuric acid mist or fumes may produce irritation of the nose, throat and respiratory tract.

Occupational Sulfuric Acid Safety Information And Resources



YouTube Video Titled "Sulfuric Acid Safety Information | Industrial Chemistry"
Uploaded by iitutor.com on March 14, 2016

Before working with sulfuric acid, individuals should be trained in its proper handling and storage and know how to use proper personal protective equipment, including protective gloves and chemical-resistant clothing and boots, splash-proof goggles, and respirators approved by the National Institute for Occupational Safety and Health (NIOSH) for use with sulfuric acid. 

Buy And Use Workplace Sulfuric Acid Safety Signs

December 14 2021 - Wear personal protective equipment (PPE) when using sulfuric acid at home or at work. Order a Danger Sulfuric Acid Wear PPE Sign, here.

 

  • Order a Danger Sulfuric Acid Wear PPE sign, here.

  • Order compliant sulfuric acid PPE signs and placards to help prevent dangerous accidents in the workplace, here.

How To Use Sulfuric Acid Safely

  • Download a Sulfuric Acid Hazardous Substance Fact Sheet, here.

  • Learn how you can use baking soda to neutralize sulfuric acid spills, in this PDF.

  • Find out how to use sulfuric acid safely to clean a drain, here.

December 17 2021 - Find out how to use sulfuric acid safely to clean a drain and buy a 32 ounce bottle of Clean Shot sulfuric acid (93 percent) drain opener for 9.99 from Lowes, here

Buy Sulfuric Acid Gloves

 

 

December 16 2021 - Gloves For Sulfuric Acid From Grainger For Sale - A3 Cut-Level & CE Heat-Rated Chemical-Resistant Nitrile Gloves with Palm-Dipped Nitrile Coating & Intercept Liner, Supported

 

Use Sulfuric Acid Gloves To Stay Safe

Sulfuric Acid Safety Precautions And Safety Data Sheets

Lab Alley Corporate Headquarters, Austin, Texas, December 13, 2021 - Sulfuric acid is extremely corrosive to all body tissues. It is corrosive and irritating and causes direct local effects on the skin, eyes and gastrointestinal tracts after direct exposure. It causes rapid tissue destruction and serious chemical burns on contact with the skin or eyes. Skin or eye contact requires immediate first aid. Inhalation of sulphuric acid mist or fumes may produce irritation of the nose, throat and respiratory tract.

 

Sulfuric Acid Safety Tips

  • Take safety precautions to avoid sulfuric acid leaks and spills and wear acid resistant protective clothing.

  • Wear nitrile or natural rubber gloves for prolonged contact with sulfuric acid.

  • Learn how to use sulfuric acid safely at work or home by downloading and reading Safety Data Sheets (SDSs), here.

  • On this page, you can watch sulfuric acid safety videos and read informative OSHA sulfuric acid safety guidelines.

  • Learn how to use sulfuric acid in your home or at work without being harmed by this highly useful, but corrosive chemical.

  • If you or someone you are with has an exposure to sulfuric acid, call your local emergency number such as 911.
  • You can also contact your local poison control center can be reached directly by calling the Poison Help hotline, at 1-800-222-1222, from anywhere in the United States.

Personal Protective Equipment For Sulfuric Acid

December 18 2021 - Learn how to limit the risk of exposure to sulfuric acid in the workplace with the correct use of PPE (personal protective equipment) - Wear acid resistant protective clothing and gloves when you work with this corrosive substance in your laboratory, at your job or in your home.

 

PPE Required For Sulfuric Acid

  • It is important to use personal protective equipment, eye and face protection when working with sulfuric acid. Wear chemical safety goggles and a face shield when contact with H₂SO₄ is possible.

  • Protect your skin from sulfuric acid by wearing chemical-resistant protective clothing, gloves, an apron, boots and an NIOSH approved respirator.

  • Learn how to limit the risk of exposure to sulfuric acid in the workplace with the correct use of PPE (personal protective equipment), here.

  • Carelessness causes sulfuric acid damage, skin burns and injuries in workplaces and in homes when this corrosive chemical is splashed on an uncovered face or eyes.

  • Wear acid resistant protective clothing and gloves when you work with this corrosive substance in your laboratory, at your job or in your home.

Sulfuric and Hydrochloric Acid Safety Training Video Preview

 

YouTube Video Titled "Sulfuric and Hydrochloric Acid Safety Training Video"
Uploaded on February 12,2014 by SafetyVideos.com

This Sulfuric and Hydrochloric Acid safety video teaches fundamental lessons about identifying corrosive acids and the properties that make them hazardous to humans and the environment.

The video describes safe handling and storage of these chemicals, proper loading and off-loading procedures during transportation, and proper use of personal protective equipment and clothing.

The program also covers steps to take in the event of an uncontrolled spill, leak, or fire, including identifying the hazardous material involved, isolating the area, and assessing the dangers before taking action to control the accident.

This safety training video discusses how the reactivity of acids will affect materials used to seal leaking containers, and what protective clothing and other personal protective equipment to use.

Other topics covered include:

  • Emergency medical operations

  • Diking to control spills

  • Neutralization to control spills

  • Vapor control

  • Decontamination of persons and equipment following an acid spill or incident

  • Runoff water control

Hydrochloric and Sulfuric Acids have a destructive and irreversible effect on human tissue.

This program provides important safety information for workers who use, store or transport sulfuric or hydrochloric acid, as well as for emergency response personnel who might respond to an incident involving corrosives.

Give your affected employees the safety training they need with this important safety video. The runtime is 26 minutes and the video is available in DVD or VHS for $395, here.

Sulfuric Acid Respirator Pictured Below

December 15 2021 - Buy A 3M Half Facepiece Disposable Respirator Assembly 5303 Organic Vapor Acid Gas

Sulfuric Acid Respirators, Exothermic Reactions And Face Shields

  • What makes sulfuric acid so dangerous is its exothermic reaction. If you are going to be working with sulfuric acid, consider buying a 3M acid respirator, online here.

  • Sulfuric acid reacts vigorously with water in a highly exothermic reaction.

  • If you add water to concentrated sulfuric acid, it can boil and spit and you may get a nasty acid burn.

  • Learn about faceshield protection for sulfuric acid, here

How To Handle, Store And Dispose Of Sulfuric Acid Safely

 

Contact With Sulfuric Acid, Burns, Exposure Symptoms And Treatments

  • A sulfuric acid burn is a medical emergency and requires immediate treatment

  • If sulfuric acid makes direct contact with the eyes, it can cause permanent blindness

  • Stay safe by learning about symptoms of sulfuric acid exposure from the CDC, here

  • If you get sulfuric acid on you, flush your skin with soap and lukewarm water for at least 30 minutes. Do not scrub or rub your skin.

Sulfuric Acid Reactions

Sulfuric Acid Safety Precautions, Hazmat Training, Spill Kits And Gloves

December 17, 2021 - Pictured here are two spill kits in a work environment. Sulfuric Acid (Battery Acid) Spill Kits include gear for battling this toxic corrosive. Required components are nitrile safety gloves, eye goggles, poly aprons, shoe or boot covers, polymers to neutralize acid, specialized scoops, disposal containers and a spill containment handbook.

December 17, 2021 - Pictured here are two spill kits in a work environment.

Sulfuric Acid Spill Kit Requirements And Components

  • Sulfuric acid (battery acid) spill kits include gear for battling this toxic corrosive.

  • The Occupational Safety and Health Administration standard that applies to spill kits is 1910.120, Hazardous Waste Operations and Emergency Response (HAZWOPER).

  • Required components are nitrile safety gloves, eye goggles, poly aprons, shoe or boot covers, polymers to neutralize acid, specialized scoops, disposal containers and a spill containment handbook.

Sulfuric Acid Spill Kit Pictured Below

December 17, 2021 - Pictured here is a battery acid (sulfuric acid) spill kit. Use garages, forklift and battery storage areas for a quick response to leaking or spilled sulfuric acid.

December 17, 2021 - Pictured here is a battery acid (sulfuric acid) spill kit. Use this in garages, forklift battery storage areas workplaces to ensure a quick response to leaking or spilled sulfuric acid.

Sulfuric Acid In The Workplace

Sulfuric Acid Workplace Health And Safety

How To Work With Sulfuric Acid Safely

Find out how to purchase, use, handle, store, transport, clean up and dispose of sulfuric acid with a minimum of risk.

Information on sulfuric acid safety and hazards is available from The National Institute for Occupational Safety and Health (NIOSH), here.

Sulfuric acid safety precautions must be understood and used because this corrosive chemical is destructive to the skin, eyes, teeth, and lungs. Severe exposure can even result in death.

Information on sulfuric acid laboratory hazards, sulfuric acid dilution hazards and sulfuric acid industrial hazards are listed, here

Find out how sulfuric acid is used to produce other chemicals, as an industrial cleaning agent to remove oxidation, rust, and scaling from metals, here.

Learn how sulfuric acid is used as a catalyst in the chemistry industry, as an electrolyte in lead-acid batteries and as a drain cleaner, here.

The corrosiveness of sulfuric acid solutions is highly dependent on concentration, acid impurities and temperature.

Sulfuric acid (CAS Registry Number 7664-93-9), also known as hydrogen sulfate, is a highly corrosive, clear, colorless, odorless, strong mineral acid with the formula H2SO4. Download an occupational health guideline for sulfuric acid from the CDC, here.

Sulfuric Acid Safety Diamond

December 14 2021 - Buy Sulfuric Safety Signs At SafetySigns.com - NFPA diamond ratings are required for the identification signs of specific hazards such as sulfuric acid.

 

NFPA diamond ratings are required for the identification signs of specific hazards such as sulfuric acid. The rating system assists personnel and emergency responders to evaluate the hazards that may be present. NFPA 704 Sulfuric Acid Safety Diamond Signs can be purchased, here.

When working with sulfuric acid at home or on the job, it is important to understand the risks and physical hazards of sulfuric acid and sulfuric acid fumes. If sulfuric acid is accidentally spilled, it must be neutralized.

Deaths have been attributed to the accidental inhalation of fumes of strong sulfuric acid during application to blocked drainpipes.

Some examples of workers at risk of being exposed to sulfuric acid include the following:

  • Outdoor workers who work in areas where coal, oil, or gas are burned

  • Mechanics who handle dirty batteries

  • Plumbers and contractors who come in contact with toilet bowl cleaners mixed with water

  • Workers in publishing, printing or photography shops

  • Fire fighters and steelworkers who are exposed to acid mists

Read And Download PDFs Of Sulfuric Acid Risks In Safety Data Sheets (SDSs)

AUSTIN, TEXAS, DECEMBER, 13 2021 - Download Free Sulfuric Acid Data Sheets (SDS) from Lab Alley

Because sulfuric acid is very corrosive (HAZMAT Class 8), learn how to avoid getting burned or killed, by reading about basic sulfuric acid safety precautions and how to use personal protective equipment (PPE).

Download Safety Data Sheets (formerly MSDS) for various grades and concentrations of sulfuric acid.

 

Sulfuric Acid Is Hazard Class 8 For Transportation

December 14 2021 - Hazard Class 8 is for corrosive materials, defined as substances that can cause significant harm to living tissue and/or corrode steel and aluminum if they leak. Common goods you will find in Class 8 include strong acids such as sulfuric or hydrofluoric acid

 

Hazard Class 8 is for corrosive materials, defined as substances that can cause significant harm to living tissue and/or corrode steel and aluminum if they leak.

Learn about the 9 classes of hazardous materials, from the U.S. Department of Transportation, 
Federal Motor Carrier Safety Administration, here

Common goods you will find in Class 8 include strong acids such as sulfuric or hydrofluoric acid, sodium hydroxide, wet and NiCad batteries, drain cleaner, paint and paint stripper and mercury thermometers and barometers.

To comply with U.S. DOT regulations and standards, order 4-Digit DOT Placards: Hazard Class 8 - 1830 (Sulfuric Acid) online, here. Hazard Class 8 is the UN hazmat category for corrosive goods such as sulfuric acid.

What To Do In Case Of A Sulfuric Acid Spill In Your Laboratory Workplace Or Home

Sulfuric Acid Spills And Exposure

If sulfuric acid is spilled or leaks and gets on your skin, quickly flush your skin with soap and lukewarm water for at least 30 minutes. Do not scrub or rub skin. If strong concentrations of gas or solution penetrate clothing, remove clothing and flush the skin with water. Seek medical attention immediately.

Immediately report leaks, spills or failures of the safety equipment (e.g. ventilation system). Prevent accidental contact with incompatible chemicals.

Sulfuric acid spills should be neutralized with sodium bicarbonate and then cleaned up with a paper towel or sponge.

  • Neutralize spill with sodium bicarbonate/baking soda

  • Wait until bubbling/fizzing has stopped

  • When using a neutralizing spill kit, the kits are buffered and will not have a bubbling action. Be careful not to over-neutralize

  • Test pH of the spill after the neutralization reaction has stopped with pH paper

  • Once pH is between 6 and 9, the material can be transferred into an appropriate

  • secondary container for disposal

  • Wipe all surfaces with a sponge and wash all of the material down the sink.

What Do You Do If You Inhale Or Breathe In Sulfuric Acid?

Get medical attention immediately. If a person breathes in large amounts of sulfuric acid, move the exposed person to fresh air at once. If breathing has stopped, perform artificial respiration.

Sulfuric acid is a highly corrosive chemical that is potentially explosive in concentrated form. It can cause severe skin burns, can irritate the nose and throat and cause difficulties breathing if inhaled, can burn the eyes and possibly cause blindness, and can burn holes in the stomach if swallowed.

How To Treat A Sulfuric Acid Burn

The first and most important step is to dilute and get rid of all sulfuric acid at the burn site by irrigating profusely with water. Sulfuric acid will continue burning into the skin until it is removed. All clothing or equipment with sulfuric acid on it should also be removed by a person wearing protective gear. Read more here.  

Sulfuric Acid Poisoning

Contact Poison Control Help right away if you suspect a sulfuric acid poising by calling 1-800-222-1222 and seek medical help right away. 

Sulfuric acid is a very strong chemical that is corrosive. Corrosive means it can cause severe burns and tissue damage when it comes into contact with the skin or mucous membranes. Learn what to do in case of sulfuric acid poisoning from Mount Sinai, here.

Buy And Store Sulfuric Acid In Safe Glass Bottles Or Polyethylene Containers

Glass bottles are excellent for buying and storing small amounts of sulfuric acid. Typical glass is basically inert, and does not react chemically with aqueous substances like sulfuric acid solutions. Glass does not absorb or contaminate sulfuric acid.

Buy sulfuric acid in bulk high-density polyethylene (HDPE) 5 gallon pails or 55 gallon drums, hereHDPE tanks and containers are used for storing sulfuric acid solution quantities less than 10,000 gallons.

Learn how to safely store sulfuric acid in bulk tanks to overcome its corrosive nature, here. Sulfuric acid storage container options are steel, fiberglass reinforced plastic or high-density cross-linked polyethylene (XLPE).

Sulfuric acid storage tanks are made from materials such as HDPE, XLPE, FRP and Carbon Steel at 1.9 specific gravity.

Before buying sulfuric acid, consider your safety options by downloading a sulfuric acid storage guide, here. Sulfuric acid deliveries must be planned in advance. Sulfuric acid is a very heavy material weighing up to or exceeding 16 lbs/gallon.

The best way to store sulfuric acid, in solution concentrations higher than 80%, is to keep it out of direct sunlight and to avoid any excessive heat. Do not exceed 100°F at delivery or during storage.

Pictured below is ACS Grade Sulfuric Acid 95% Pure (H2SO4) in a safe 5 gallon (20 liter) HDPE pail that sells for $310 in the United States at Lab Alley

Lab Alley Corporate Headquarters, December 14 2021 - Pictured here is Sulfuric Acid 95% pure (H2SO4) in a bulk a 5 gallon (20 liter) drum that sells for $310 online

 

Sulfuric Acid Protection And Sulfuric Acid Resistant Plastics

Sulfuric acid protection is important. When you are working with sulfuric acid at your job or at home, eye and face protection is a must. Wear chemical safety goggles and a face shield whenever you may come into contact with sulfuric acid.

You should also safeguard you skin by wearing chemical protective clothing such as boots, a hood, apron and boots.

Teflon™ (PTFE) is very resistant to sulfuric acid. Polytetrafluoroethylene (PTFE), is commonly used in chemical and pharmaceutical lab applications that interact with sulfuric acid.

PTFE (Polytetrafluoroethylene) is a class of plastics known as synthetic fluoropolymers. It has a high melting temperature, outstanding chemical resistance, and self-lubrication properties. The most common brand name of PTFE is Teflon.

The only material that can withstand all concentrations of sulfuric acid at the temperatures that can be created during the dilution of sulfuric acid is PTFE (Teflon) or other fluoropolymers such as PFA.

Respiratory protection should be approved by NIOSH specifically for sulfuric acid and used in accordance with the OSHA Respiratory Protection Standard, 29 CFR (Code of Federal Regulations) 1910.134.

    Buy Sulfuric Acid PPE And Material Handling Equipment

    Order Sulfuric Acid Personal Protective Equipment, Material Handling Equipment, Storage Containers And Transportation Equipment

    Anyone who works in a wet chemistry lab, doing analysis and testing, needs a pair of safe sulfuric acid gloves, sulfuric acid splash goggles, and is some situations, a sulfuric acid face shield.

    • Buy sulfuric acid personal protective equipment (PPE) from 3M for worker health and safety, here.

    • Wear appropriate gear when you use sulfuric acid for industrial or scientific applications, gold recovery, pH adjustment, hair, batteries, pools, rust removal and toilets.

    • Find out what personal protective equipment (PPE) is needed when using sulfuric acid at home or at work, here.

    • Companies that sell sulfuric acid in bulk buy sulfuric acid tank trailers, here.

    Sulfuric Acid Gloves

    Sulfuric Acid Goggles

    Sulfuric Acid Face Shields

    Sulfuric Acid Respirators

    • Buy a Full Face Respirator from America Safety Associates (ADS), here.

    • Order a 3M Half-Mask Respirator from Grainger, here.

    • Get sulfuric acid respirator recommendations from the CDC, here.

    • Watch a YouTube video from the U.S. Department of Labor to learn about the different types of respirators, here.

    • Watch a YouTube video from the U.S. Department of Labor to learn about respirator safety, here.

    Sulfuric Acid PPE Suits, Hoods, Coveralls, Jackets, Pants And Boots

    Sulfuric Acid Pumps

    Sulfuric Acid Tank Trailers

    Heavy Duty Sulfuric Acid Handling And Loading Equipment

     

     

    December 14 2021 - ChemSplash® 2 - 7219GT - Chemical Splash Coverall, Attached Hood & Boot, Elastic Wrists, Taped Seams - These durable and disposable coveralls are designed to protect against a broad range of acids and caustic chemicals. Our proprietary fabric is lighter and more pliable than competitive coveralls, so you can work comfortably hour after hour. Taped seams provide superior protection to coveralls made with serged seams. With an attached hood and boots, you’re protected from head to toe. Possible applications include emergency response, chemical loading, petrochemical environments, and more.

    ChemSplash® 1 and ChemSplash® 2 Protective Suits: These industry leading product lines deliver reliable protection against skin burns caused by sulfuric acid splash and spills.

      How To Handle Sulfuric Acid Safely

      Avoid generating sulfuric acid vapors or mists. Immediately address leaks, spills or failures of safety equipment.

      Ingestion
      If you ingest sulfuric acid, rinse your mouth immediately with water. Do not induce vomiting. Continually rinse your mouth with water and seek medical attention as soon as possible.

      Inhalation
      If you inhale sulfuric acid aerosols, seek fresh air and medical attention immediately.

      Use sulfuric acid safely at work or in industrial settings by wearing the appropriate personal protection equipment (PPE), respirator, long rubber gloves, boots, industrial apron, chemical safety goggles and a face shield.

      Sulfuric acid is commonly used for DIY and commercial household cleaning products and if it is not diluted, it is corrosive to metal and tissues.

      Take safety precautions when you use sulfuric acid, (also known as oil of vitriol) for cleaning drains, janitorial and plumbing work, processing metal and making chemicals. 

      Sulfuric acid should not be stored indoors in large quantities, to prevent the possible accumulation of vapors.

      Sulfuric Acid Respiratory Protection

      People that work with sulfuric acid are required to wear respirators in various workplaces throughout the United States. Respirators protect workers against sulfuric acid, insufficient oxygen environments, harmful dusts, fogs, smokes, mists, gases, vapors, and sprays.

      Sulfuric acid hazards may cause cancer, lung impairment, diseases, or death. Compliance with the OSHA Respiratory Protection Standard helps to prevent death and illness caused by sulfuric acid accidents.

      Use Sulfuric Acid Safe Containers For Transportation, Storage And Disposal

      Lab Alley Corporate Headquarters, Austin, Texas, December 13, 2021 - Transport high concentrations of sulfuric acid in safe bottles or containers made from glass, polymethylpentene, polyethylene, teflon, viton or HDPE.

       

       

      Transport sulfuric acid safely for use in pharmaceuticals, medicine, fertilizer, water treatment or car batteries. Buy sulfuric acid safe containers, sulfuric acid safe plastic bottles and jugs at Lab Alley, here.

      Transport high concentrations of sulfuric acid in safe bottles or containers made from glass, polymethylpentene, polyethylene, teflon, viton or HDPE.

      Mishandling this highly corrosive chemical can cause severe damage. Because this highly exothermic acid presents serious storage challenges, learn how to handle and store sulfuric acid it safely before you buy it.

      Download a sulfuric acid handling and storage guide published by the Aetna Plastics company in PDF format, here

      Concentrated sulfuric acid products and solutions should be stored away from direct sunlight and heat sources in a cool, dry area.

      Dispose of the spent sulfuric acid and disposables contaminated with sulfuric acid as hazardous waste

      Sulfuric acid can be disposed of by being placed in sealed containers and by being absorbed in vermiculite, dry sand, or earth. Sulfuric acid may also be diluted and then neutralized. 

      Safe Sulfuric Acid Storage Tanks And Specifications For Protection From Spills And Leaks

      December 14 2021 - Poly Processing’s SAFE-Tank®, Double Wall Tank System is ideal for chemicals like sulfuric acid that can have dangerous exothermic reactions to water. Through a combination of innovative features, Poly Processing creates the ideal system for sulfuric acid storage. With their robust load tolerance, crosslinked polyethylene tanks can more than handle the chemical’s heavy weight.

      Poly Processing’s SAFE-Tank® Double Wall Tank System is ideal for chemicals like sulfuric acid that can have dangerous exothermic reactions to water.

      Through a combination of innovative features, Poly Processing creates the ideal system for sulfuric acid storage. With their robust load tolerance, crosslinked polyethylene tanks can more than handle the chemical’s heavy weight.

      Use tanks and fittings that are combined specifically to store sulfuric acid and reduce the risks. 

      Sulfuric acid (H2SO4) is an NSF/ANSI 61 approved chemical at a 98% concentration or less for Poly Processing’s tank systems.

       

      Sulfuric Acid Storage Tank Pictured Here - December 15 2021 - Sulfuric acid storage tanks sold by Protank are manufactured from HDPE, XLPE, FRP, and Carbon Steel at 1.9 specific gravity.

       

      Sulfuric acid storage tanks sold by Protank are manufactured from HDPE, XLPE, FRP, and Carbon Steel at 1.9 specific gravity.

      Secondary containment is required. H₂SO₄ is best stored out of direct sunlight. Tank capacities range from 35 to 100,000 gallons. Prices range from $300 to $150,000.

      Read safety tips and learn how to safely buy, transport, use, handle, neutralize, store and dispose of sulfuric acid (molecular formula H2SO4) to avoid spills and dangerous accidents. 

      The concentration strength of sulfuric acid should always be considered when evaluating the material-composition of storage containers and necessary components.

      Containers have manufacturer specifications only to certain extents depending on the chemical and its concentration beyond which components may lose their effectiveness.

      See this chart highlighting recommended bolt, gasket, and fitting materials.

      Sulfuric Acid In The Workplace

      Examples of How Sulfuric Acid is Applied in the Workplace

      • Metal Processing
      • Lead-Acid Battery Production
      • Farm Harvests
      • Pharmaceutical Manufacturing

      How Sulfuric Acid Exposure Harms Workers

      • Skin Contact
      • Eye Contact
      • Ingestion
      • Inhalation

      Best Safety Practices When Working with Battery Acid

      • Handling
      • Storage
      • Clean-Up

      What PPE Should Be Worn When Working with Battery Acid?

      ChemSplash® 1 and ChemSplash® 2 Protective Suits

      These industry leading product lines deliver reliable protection against skin burns caused by chemical splash and spills.

      Coveralls and accessories have been rigorously tested to protect against noxious chemicals and come in styles with or without an attached hood and with or without attached boot coverings.

      All chemical suits come with a storm flap over the zipper to prevent hazardous chemicals from seeping through exposed seams. Taped seams are also available for added protection against chemical splash.

      Chemical splash aprons and sleeves are also offered to enhance safety and to decrease exposure areas on the body if a coverall is not worn.

      Whether you need protection against light-duty chemicals, acids, and particulates or from more aggressive chemicals, acids, and caustics, the ChemSplash® product lines are fit for the job. 

      • Gloves: Protective gloves are a necessity when handling even sealed sulfuric acid containers. A worker’s hands often make first contact with seepage or spilling liquid.

      • Face Mask: Routine protection calls for breathable masks to prevent inhalation. Traces of airborne acid can cause cancer or damage the lungs.

      • Face Shields: Clean-up crews and people handling open containers of sulfuric acid would be well-served to wear both a breathable mask and face shield.

      Overview Of Personal Protective Equipment From OSHA

      Learn about sulfuric acid protective clothing in the OSHA Technical Manual, here. It covers, protective clothing selection factors, general guidelines, management program, clothing donning, doffing, and use, decontamination procedures, inspection, storage, and maintenance, training and risks.

      Personal protective equipment, commonly referred to as "PPE", is equipment worn to minimize exposure to sulfuric acid that can cause serious workplace injuries and illnesses.

      These injuries and illnesses may result from contact with chemical, radiological, physical, electrical, mechanical, or other workplace hazards. Personal protective equipment may include items such as gloves, safety glasses and shoes, earplugs or muffs, hard hats, respirators, or coveralls, vests and full body suits.

      All personal protective equipment should be safely designed and constructed, and should be maintained in a clean and reliable fashion. It should fit comfortably, encouraging worker use. If the personal protective equipment does not fit properly, it can make the difference between being safely covered or dangerously exposed. When engineering, work practice, and administrative controls are not feasible or do not provide sufficient protection, employers must provide personal protective equipment to their workers and ensure its proper use. Employers are also required to train each worker required to use personal protective equipment to know:

      • When it is necessary

      • What kind is necessary

      • How to properly put it on, adjust, wear and take it off

      • The limitations of the equipment

      • Proper care, maintenance, useful life, and disposal of the equipment

      If PPE is to be used, a PPE program should be implemented. This program should address the hazards present; the selection, maintenance, and use of PPE; the training of employees; and monitoring of the program to ensure its ongoing effectiveness.

      Face Shield Protection From Sulfuric Acid

      • OSHA suggests that PPE such as face shield protection should be used as a last resort, as an engineering solution is preferred when working with sulfuric acid.

      • Engineering solution examples include using a chemical splash guard or a fume hood.

      • A chemical splash guard or a fume hood will stop sulfuric acid from ever reaching the face.

      • If an engineering solution is not practical, a face shield will offer limited chemical splash protection.

      • The manufacturer of the face shield is the best source for chemical-resistance data.

      • Buy Fisherbrand™ disposable and polycarbonate face shields for sulfuric acid, here.

      Sulfuric Acid Risk Assessment

      If sulfuric acid makes direct contact with the eyes, it can cause permanent blindness. If ingested, this chemical may cause internal burns, irreversible organ damage, and possibly death. Sulfuric acid reacts violently, becoming very hot, when mixed with water (PDF).

      Exposure to sulfuric acid aerosols at high concentrations leads to severe eye and respiratory tract irritation and tissue damage. For a 15-minute exposure, the vapor concentration of sulfuric acid in the atmosphere should not exceed 0.15 3 mg/m3.

      Contact with sulfuric acid can cause pain, redness, burns and blistering. Permanent scarring can result. A severe exposure can cause death. Further testing of sulfuric acid (PDF) is required to assess its potential to cause reproductive harm.

      Sulfuric acid engineering contractors and plant designers are listed, here.

      Sulfuric Acid Risk Assessment Expert

      December 14 2021 - Peter A. Valberg, Ph.D., ATS, a principal at Gradient, is an expert in human health risk assessment, inhalation toxicology, and modeling of human exposure to sulfuric acid
      Peter A. Valberg, Ph.D., ATS is a principal at Gradient. Dr. Valberg is an expert in human health risk assessment, inhalation toxicology, and modeling of human exposure to sulfuric acidGradient is an environmental and risk sciences consulting firm renowned for their specialties in toxicology, epidemiology, risk assessment, product safety, contaminant fate and transport, industrial hygiene, geographic information systems, and environmental/forensic chemistry.

      Get technical information on the safe usage, storage and handling of sulfuric acid in bulk from Veolia North America in this PDF.

      Sulfuric Acid Accidents In The News

      Sulfuric Acid Is Corrosive To All Body Tissues

      Sulfuric acid is extremely corrosive to all body tissues. It is corrosive and irritating and causes direct local effects on the skin, eyes and gastrointestinal tracts after direct exposure.

      It causes rapid tissue destruction and serious chemical burns on contact with the skin or eyes. Skin or eye contact requires immediate first aid. Inhalation of sulfuric acid mist or fumes may produce irritation of the nose, throat and respiratory tract.

      Sulfuric Acid Risks

      Sulfuric acid is very irritating and corrosive to the skin, eyes, respiratory track and gastrointestinal track. Ingestion of sulfuric acid can burn the mouth and throat, and erode the stomach; death can occur. Direct eye contact can result in blindness. High concentrations in air may make it difficult to breathe, especially for those with asthma or during strenuous exercise. Chronic lung disease (bronchitis, fibrosis, emphysema), reduced lung function, and tooth decay have been reported occurred following occupational exposure to sulfuric acid. Increased tumors in the respiratory tract (nasal passages, larynx, lung) have been associated with occupational exposure to sulfuric acid in various industries. These studies are limited by co-exposure to several other workplace chemicals and/or tobacco smoke; however, the large number of studies reporting tumors suggests that sulfuric acid is a carcinogen. Data on the potential for sulfuric acid to cause infertility, abortion, or birth defects in humans were not available. No evidence for increased abortion or birth defects were observed in laboratory animals that breathed moderate levels of sulfuric acid during pregnancy. Data on the potential for sulfuric acid to cause infertility in laboratory animals were not available. The International Agency for Research on Cancer and the U.S. National Toxicology Program 13th Report on Carcinogens determined that occupational exposure to strong inorganic mists containing sulfuric acid is carcinogenic to humans, based on sufficient evidence of carcinogenicity from studies in humans. The potential for sulfuric acid to cause cancer in humans has not been assessed by the U.S. EPA IRIS program. Read more here.

      How Dangerous Is Sulfuric Acid?

      Sulfuric acid is a highly corrosive chemical that is potentially explosive in concentrated form. It can cause severe skin burns, can irritate the nose and throat and cause difficulties breathing if inhaled, can burn the eyes and possibly cause blindness, and can burn holes in the stomach if swallowed. Read more here.

      Sulfuric Acid Is Dangerous | Hazards And Safety Information

      If sulfuric acid makes direct contact with the eyes, it can cause permanent blindness. If ingested, this chemical may cause internal burns, irreversible organ damage, and possibly death. Exposure to sulfuric acid aerosols at high concentrations leads to severe eye and respiratory tract irritation and tissue damage.

      Sulfuric acid is a highly corrosive chemical that is potentially explosive in concentrated form. It can cause severe skin burns, can irritate the nose and throat and cause difficulties breathing if inhaled, can burn the eyes and possibly cause blindness, and can burn holes in the stomach if swallowed.

      Sulfuric acid is corrosive to all body tissues. Inhalation of vapor may cause serious lung damage. Contact with eyes may result in total loss of vision. Skin contact may produce severe necrosis. Fatal amount for adult: between 1 teaspoonful and one-half ounce of the concentrated chemical. Even a few drops may be fatal if the acid gains access to the trachea.

      Can Sulfuric Acid Kill You?

      Yes Sulfuric acid can kill you. Here is info about sulfuric acid poisoning. How well a patient does depends on how fast the poison is diluted and neutralized. Extensive damage to the mouth, throat, eyes, lungs, esophagus, nose, and stomach are possible. Read more here.

      What To Do If You Get Sulfuric Acid On Your Skin

      Flush skin that was contaminated with sulfuric acid with soap and lukewarm water for at least 30 minutes. Do not scrub or rub skin. If strong concentrations of gas or solution penetrate clothing, remove clothing and flush the skin with water.

      Sulfuric Acid Chemical Properties, Hazards And Uses